貼紙機(jī)聯(lián)機(jī)5、10通道通用32650分選機(jī)

sticker machine connected 5ch/10ch 32650 sorting machine

本方案書就電池正極自動貼絕緣紙設(shè)備的開發(fā)而編寫。其他型號電池不能通用，但是技術(shù)參數(shù)略同，請參考。（例如32700等）

This proposalis written on the development of battery positivepole automatic insulation paper pasting e Other types ofbatteries cannot be used universally, but the technical parametersare the same, please refer to. (e.g. 32700, etc.)

2、功能特點(diǎn)Functionalcharacteristics

2.1 自動貼紙機(jī)主要用于電池正極貼絕緣紙。

Automaticsticker is mainly used to stick insulating paper on battery anode.

2.2 AITOP-350圓柱電池自動貼紙機(jī)是一款用于防止電池高溫后造成正極表面PVC套膜收縮而引起鎳片短路專門設(shè)計的一款設(shè)備，自帶整卷絕緣離心紙沖切模具，靠機(jī)械定位自動貼合到電池正極。

AITOP-350  Cylindrical BatteryAutomatic Sticking Machine is a specially designed device forpreventing short circuit of nickel sheet caused by shrinkage of PVCsleeve film on the positive electrode surface after hightemperature of battery. It is e with a whole roll ofinsulating centrifugal paper punching die and automatically sticksto the positive electrode of battery by mechanical precisepositioning.

2.3 該設(shè)備根據(jù)在PLC軟件上設(shè)定的間隔間距，順序的將電池送入到指定位置，系統(tǒng)可實現(xiàn)自動沖切并貼合，帶有防過壓機(jī)構(gòu)。

According tothe interval distance set on PLC software, the e sends thebatteries to the designated position in se The system canrealize automatic punching and bonding, and is provided with anoverpressure prevention mechanism.

3、適用范圍適用范圍 Scopeof Application

3.1 圓柱型電芯  cylindricalbattery

支持定做：32,4695 4680

二、項目簡介Projectintroduction

1、簡介introduction

通用電池自動貼紙機(jī)是一款專門開發(fā)用于電池正極貼絕緣紙的設(shè)備。與手動相比較，在貼合效率、貼合度上都得到了很大提高，并且節(jié)省了材料成本。設(shè)備設(shè)計簡單，操作調(diào)試一目了然，人機(jī)界面語言簡潔，簡單培訓(xùn)即可使用，無需過多調(diào)試。

Battery Auto Sticker is a device specially developed for pastinginsulating paper on the positive electrode of battery. Comparedwith manual operation, the bonding efficiency and bonding accuracyare greatly improved, and the material cost is saved. The edesign is simple, the operation and debugging are clear at aglance, the human-machine interface language is simple, and thee can be used through simple training without excessivedebugging.

2、沖切模具Punchingdie

此款自動貼紙機(jī)匹配高精密沖切壓合模具。

This automaticsticker machine matches the high precision punching and pressingdie.

3、適用范圍Scope of Application

適用圓柱電池。也可定制各種不同規(guī)格的圓柱電池的貼紙機(jī)。

Applicable to Cylindrical Battery. You can also customizeCylindrical Battery sticker machines with differentspecifications.

4、運(yùn)行動作描述Eaction flow

4.1  把需要貼紙的電池整盒放入料槽，滾輪帶動電池順序下料到皮帶上運(yùn)轉(zhuǎn)。

Put the wholebattery box needing sticker into the feeding slot, and the rollerdrives the battery to run on the belt in se

4.2  機(jī)器控制自動完成所有沖切貼合動作。

Machinecontrol automatically completes all punching and pastingactions.

4.3  機(jī)器按設(shè)定的程序自動將貼合后的電池送入料槽并可對接分選機(jī)等，機(jī)器運(yùn)作過程不需人為干預(yù)一直自動運(yùn)行，直到按下停止按擰，機(jī)器停止工作。

According tothe set program, the machine will automatically feed the pastedbattery into the material tank and can seamlessly connect thebattery voltage internal resistance sorting e The machinewill run automatically without human intervention until the stopkey is pressed and the machine stops working.

5、功能描述Functionaldescription

5.1  一次沖切4個電池絕緣紙。（26650型號一次3個）。

Punching out 4 piecesof battery insulation paper at a time. 26650model, 3 at a time

5.2  采用雷賽電機(jī)驅(qū)動送紙。

Lei Sai motor is used to drive paper feeding.

5.3  上料為人工把電池倒入傾斜料槽設(shè)計，方便作業(yè)；

The feedingmethod is designed to manually pour the battery into the inclinedchute, which is convenient for operation.

5.4  沖切模具采用進(jìn)口模具鋼精密加工而成；

The punchingdie is formed by precision machining of Mold Steel.

5.5  帶防止沖切過程過度擠壓電池功能并帶報警提示；

With thatfunction of prevent the battery from being extrude excessively inthe punching process and with an alarm prompt;

5.6  參數(shù)的調(diào)用編程簡單、便于操作的界面，帶有自學(xué)習(xí)功能。用戶稍經(jīng)培訓(xùn)即可。

The callingand programming of parameters is simple and easy to operateinterface with self-learning function, which is suitable for fasttraining.

5.7  在作業(yè)當(dāng)中人只要取放電池紙盒即可。其它都是自動運(yùn)行，無需不停的按動操作。大大提高工人的工作效率，減少工作對機(jī)器的操作動作。

During theoperation, people only need to take and put the battery paper box.The rest are all automatic and do not need to be pressedcontinuously. Greatly improve the working efficiency of workers andreduce the operation action of work on machines.

5.11 帶顯示觸摸屏，實時將故障顯示在屏幕上 ；

With a displaytouch screen, faults are displayed on the screen in realtime;

5.12 效率評估：Efficiencyevaluation:

      每4&3顆電池同時貼合一次，耗時2秒；大概可貼合電池約60&50個/分鐘。

Every 4 & 3 batteries are laminated at the same time, which takes 2seconds; It can fit the battery for about 60 to 50pcs/min.

5.13 設(shè)備整體平均時間稼動率：＞90%

Overallaverage time of e stable working efficiency:＞90%

三、技術(shù)概要Technicalsummary

1設(shè)備硬件系統(tǒng)概述ehardware system overview

1-1 總裝效果圖；Finalassembly effect diagram

硬件主要部件Mainhardware components

PLC                  信捷

PLC                 xinjie

顯示屏（帶觸摸）     昆侖/液晶屏

Display (withtouch) Kunlun Mountains/LCD

導(dǎo)軌                 上銀

Guide rail          Hiwin

氣動元件             星辰

Pneumaticcomponent  xingchen

氣缸感應(yīng)器           中國臺灣氣立可

Cylindersensor Taiwan  Chelic

機(jī)架                 加厚鈑金

Framethickened sheet metal

沖切模具             愛拓普斯自制

PunchingDie       AITOP  Self-made

感應(yīng)器               歐姆龍

Sensor               Omron

9 整機(jī)參數(shù)規(guī)格Completemachine parameter specification

9-1 主機(jī)電源 ：單相~220V/50Hz （10A保險管）；

Main enginepower supply: single phase ~220V/50Hz (10A fuse);

9-2 設(shè)備功率：1200W

Epower: 1200W

9-3設(shè)備氣源 ：0.5～0.6Mpa 以上干燥氣源；

E airsource: dry air source above 0.5 ～0.6Mpa;

9-4接入氣管 ：Φ 8mm（外徑） * Φ6mm （內(nèi)徑）；

Access pipe:Phi 8 mm (outer diameter) * Phi 6 mm (inner diameter);

9-5設(shè)備排氣量：0.113L/S ；

E gasconsumption: 0.113l/s;

9-6設(shè)備重量 ：200Kg（產(chǎn)品不斷升級改造，以實際產(chǎn)品重量為準(zhǔn)）

Weight ofe: 200Kg (the actual product weight shall prevail if theproduct is upgraded continuously)

10 電池自動貼紙機(jī)技術(shù)協(xié)議清單

TechnicalAgreement List of Battery Automatic AdhesiveInsulation Paper Machine

電池自動貼紙機(jī)AITOP-350技術(shù)規(guī)格

注：實際行程范圍可按客戶要求定制。Note:The actual travel range can be customized according to customerre

自 動化 部 分AutomationContent

名稱Name

自動貼紙機(jī)

型號

AITOP-350

輸入電源Inputpower supply

單相200-240VAC50/60Hz

消耗功率Epower

1200VA

沖切數(shù)量uantity

4&3PCS

耗氣量

E gas consumption

0.113L/S

技

術(shù)

清

單

List of technologies

內(nèi)    容Content

項目要求Projectre

品牌/備注Brand/Remarks

控制系統(tǒng)Controlsystem

PLC

松下

panasonic

人機(jī)界面human-computerinterface

顯示屏（帶觸摸）Display(with touch)

昆侖

kunlun

驅(qū)動Drive

電機(jī)electricmotor

傳動方式Transmissionmode

直連Directconnection

沖切模具特點(diǎn)Characteristicsof Punching Die

高精密耐磨特殊鋼HighPrecision Wear-resistant Special Steel

氣壓壓力可調(diào)節(jié)范圍Adjustablerange of air pressure

調(diào)節(jié)adjust

 0-5kg

觸發(fā)方式Startupmode

光電開關(guān)感應(yīng)Photoelectricswitch induction

運(yùn)行速度設(shè)定Operatingspeed setting

可設(shè)定安全值范圍

The safety value range can be set

復(fù)位設(shè)置

Reset settings

開機(jī)復(fù)位，出現(xiàn)異?？赏C(jī)復(fù)位

Start-up reset, abnormal can stop reset

功能設(shè)定 

Function setting

可選快速設(shè)定參數(shù)模式

uick Set Parameter Mode

四.設(shè)備配置清單Econfiguration list

名 稱Name

品 牌Brand

型 號Model

使用壽命Service life

保修時間Warranty period

沖切模具Punchingdie

AitopSelf-made

182126

二年以上More thantwo years

一年Ayear

步進(jìn)電機(jī)Steppermotor

雷賽LeiSai

86

五年以上More thanfive years

一年Ayear

PLC

信捷xinjie

 C60T

五年以上More thanfive years

一年Ayear

標(biāo)準(zhǔn)件Standardparts

怡合達(dá)Yiheda

三年以上More thanthree years

一年Ayear

開關(guān)、繼電器Switch,relay

歐姆龍Omron

五年以上More thanfive years

一年Ayear

氣缸感應(yīng)器Cylindersensor

氣立可Chelic

五年以上More thanfive years

一年Ayear

氣缸Cylinder

標(biāo)配星辰Xingchen

二年以上More thantwo years

一年Ayear

電磁閥Solenoidvalve

標(biāo)配天工Tiangong

二年以上More thantwo years

一年Ayear

人機(jī)界面human-computerinterface

昆侖通泰或威綸Kunlun Tongtai or Weinview

標(biāo)配7寸觸摸屏

7 inchtouch screen

五年以上More thanfive years

一年Ayear

提升電池性能，選擇AITOP愛拓普斯先進(jìn)測試設(shè)備

探索深圳AITOP智能設(shè)備有限公司的未來電池測試技術(shù)。我們先進(jìn)的容量測試儀和電池組老化測試儀旨在確保您的電池性能佳并延長使用壽命。

容量測試儀：

電池組老化測試儀：

結(jié)論：投資AITOP的測試解決方案，確保您的電池達(dá)到高性能和安全標(biāo)準(zhǔn)。立即聯(lián)系我們了解更多定制選項。

Enhance Battery Performance with AITOP's Advanced TestingE

Introduction:Discover the future of battery testing withShenzhen AITOP Intelligent E Co., Ltd. Our state-of-the-artcapacity testers and battery pack aging testers are designed toensure optimal performance and longevity of your batteries.

Capacity Tester:

Battery Pack Aging Tester:

Conclusion:Invest in AITOP's testing solutions to ensureyour batteries meet the highest standards of performance andsafety. Contact us today for more information on customizationoptions.