銳新ZXF S型高頻X射線數(shù)字成像螺旋焊管、直縫鋼管(DR)檢測系統(tǒng)是專門針對螺旋焊管的非標準型X射線數(shù)字成像檢測而設計開發(fā)的高效率、高精度數(shù)字X射線成像（DR)系統(tǒng)。它主要是依靠X射線可以穿透物體，并可以儲存影像的特性，進而對焊縫進行無損評價，是進行產(chǎn)品研究、失效分析、高可靠篩選、質(zhì)量評價、改進工藝等工作的有效手段。

高頻X射線數(shù)字成像檢測系統(tǒng)具有自動化程度高、檢測精度高、檢測結(jié)果直觀、檢測速度快、檢測數(shù)據(jù)易于分析、測量、計算、保管和查詢；快速及有效檢查出工件的氣孔、縮孔、疏松、縮松、夾渣等缺陷。具有高效率、低成本、節(jié)能、環(huán)保等特點。

系統(tǒng)是結(jié)合X射線高頻高壓技術(shù)、X射線數(shù)字成像（DR）技術(shù)、計算機圖像處理技術(shù)、電子技術(shù)、機電控制技術(shù)等為一體的高科技產(chǎn)品。將X射線控制技術(shù)、圖像采集與機械運動完美融合，實現(xiàn)一體化控制功能。使檢測工作更快捷方便，效率更高。

采用模塊化設計，可根據(jù)用戶要求進行模塊化選擇和配置，本系統(tǒng)主要由高頻高壓X射線機、高分辨率數(shù)字平板探測器、計算機數(shù)字圖像處理、機械傳動系統(tǒng)、電氣控制系統(tǒng)、現(xiàn)場監(jiān)視系統(tǒng)、防護鉛房等七個模塊組成。系統(tǒng)的設計符合國際射線安全標準。

技術(shù)特性

◆ 顯示器高度可調(diào)，方便操作人員觀看顯示器

◆ 工件檢測工位攝像頭及檢測位激光器十字定位，更準確了解當前檢測部位

◆ 缺陷進行測量、計算、標識

◆ 產(chǎn)品適用范圍廣

適用于對各種罐體、不銹鋼管總厚度30mm及以下的焊接缺陷如：裂紋、未熔合、氣孔、未焊透等內(nèi)部缺陷的X射線無損檢測

◆ EN新標準高清小焦點d=0.4mm，缺陷識別更清晰，高頻分體式高壓發(fā)生器

◆ 采用200μm，16bit，非晶硅平板，系統(tǒng)分辨率優(yōu)于2.5lp/mm

◆ 可視化視覺技術(shù)

X射線數(shù)字成像實時圖像顯示、螺旋焊管檢測過程全程監(jiān)控、實現(xiàn)了系統(tǒng)操作的可視化，提高操作的效率

◆ 模塊式單元設計

◆ 多軸（自由度）運動機械系統(tǒng)

檢測流程

1). 鉛門開啟，將運管車移動出防護室外上料區(qū)位置，將待檢鋼管吊運至運管車上。

2).運管車進入檢測室移動至檢測位，鉛門關(guān)閉，調(diào)節(jié)射線源探臂高度，將射線源插入待檢測鋼管中，將平板探測器機構(gòu)下降至鋼管上表面，調(diào)節(jié)到位置后，開啟射線。進行單壁透檢測鋼管。

3). 檢測過程中射線源與探測器保持靜止不動，運管車載待檢鋼管前進進行焊縫檢測。直至鋼管全部檢測完成。

4). 檢測結(jié)束，鉛門開啟，運管車移動至鉛門外上料區(qū)位置，更換下一鋼管。

5). 重復上述程序步驟完成對下一跟鋼管的檢測工作。

RAYSOV ZXF S Typeuency X-ray Digital Imaging (DR)Inspection System for Spiral welded pipe/straight seam steelpipe is a specially designed and developed high-efficiency,high-precision digital X-ray imaging (DR) system for non-standardX-ray digital imaging inspection of spiral welded pipes. It mainlyrelies on the characteristics that X-rays can penetrate objects andstore images, thereby conducting nondestructive evaluation of weldsand is an effective means for product research, failure analysis,high-reliability selection, evaluation, processimprovement, etc. 

Thisuency X-ray digital imaging inspection systemSpiral welded pipe/straight seam steel pipe has highautomation, high detection accuracy, direct and intuitive detectionresults, fast detection speed, easy analysis, measurement,calculation, storage and query of detection data; it can effectively detect defects such as porosity, shrinkage pores,loose structure, shrinkage porosity, and inclusions in workpieces.It has the characteristics of high efficiency, low cost, energysaving, and environmental protection. 

The system is a high-tech product integratinguency high-voltage technology, X-ray digital imaging (DR)technology, computer image processing technology, electronictechnology, and mechanical and electrical control technology. Itperfectly combines X-ray control technology, image ac, andmechanical movement to achieve a one-body control function. Thismakes the inspection work faster and more convenient, with higherefficiency. 

The system is designed with modular components, which can beselected and configured according to user re It mainlyconsists of auency high-voltage X-ray generator, ahigh-resolution digital flat-panel detector, computer digital imageprocessing, mechanical transmission system, electrical controlsystem, on-site monitoring system, and a lead shielding room. Thedesign of the system complies with international radiation safetystandards. 

Technical Specifications 

◆ The monitor height can be adjusted for easy viewing byoperators. 

◆ The camera and laser cross-positioning device on the workpieceinspection station provide more accurate information about thecurrent inspection area. 

◆ Defects are measured, calculated, andidentified. 

◆ The product has a wide range of applications. 

This product is suitable for X-ray nondestructive testing ofinternal defects such as cracks, incomplete fusion, pores, andincomplete penetration in various cylinders and stainless steelpipes with a total thickness of 30mm or less. 

◆ EN New High Definition Small Focus d=0.4mm, DefectIdentification is More Clear,uency Separate High-VoltageGenerator 

◆ The system features a 200μm, 16-bit, amorphous silicon flatpanel with a resolution of better than 2.5lp/mm. 

Visualizing Visual Technology 

X-ray digital imaging real-time image display, spiral weldedpipe detection process full-time monitoring, and the systemoperation visualization have been achieved, thereby improving theefficiency of operation. 

◆ Modular Unit Design 

◆ Multi-axis (multi-degree-of-freedom) motion mechanicalsystems 

Testing Process 

1). Open the lead door, move the transportation vehicle out ofthe shielded area to the loading position outside, and hoist theinspection steel pipe onto the transportationvehicle. 

2). The inspection vehicle enters the inspection room and movesto the inspection position, and the lead door closes. The height ofthe radiation source arm is adjusted, and the radiation source isinserted into the steel pipe to be inspected. The flat paneldetector mechanism is lowered to the surface of the steel pipe andadjusted to the position. After that, the radiation is turned on.Single-wall penetration inspection of the steel pipe is carriedout. 

3). During the inspection process, the radiation source anddetector remain stationary, while the operator drives the vehiclecarrying the steel pipe to be inspected forward for weldinspection. The inspection is completed once the entire steel pipehas been inspected. 

4.) After the inspection is complete, the lead door opens, andthe transportation vehicle moves to the position outside the leaddoor where materials are loaded. The next steel pipe is thenreplaced. 

5.) Repeat the above procedure steps to complete the inspectionwork for the next steel pipe.