網(wǎng)絡(luò)變壓器模塊自動(dòng)點(diǎn)焊機(jī)
網(wǎng)絡(luò)變壓器模塊市場(chǎng)需求量非常大，提高生產(chǎn)效率的主要瓶頸是，變壓器繞組的漆包線焊接到輸入輸出引腳上。傳統(tǒng)工藝屬于典型的勞動(dòng)密集型作業(yè)，人為不確定因素很大。浸錫時(shí)焊點(diǎn)大，容易造成短路，業(yè)務(wù)量較大的廠家通常把這部分工作外發(fā)到別的廠里完成，這樣就存在更多不可控因素，如生產(chǎn)質(zhì)量、交貨期、數(shù)量、產(chǎn)品安全等，同時(shí)增加了很多本可以避免的費(fèi)用，如運(yùn)輸費(fèi)用，材料半成品的損耗費(fèi)用，產(chǎn)品跟蹤的管理費(fèi)用、半成品庫(kù)存量大增的資金積壓費(fèi)用。
如果用網(wǎng)絡(luò)變壓器自動(dòng)點(diǎn)焊機(jī)這些問(wèn)題可以得到很好的解決，變壓器繞組繞好線后直接用簡(jiǎn)易夾具卡好漆包線，卡線速度是纏線到端子引腳速度的數(shù)倍，用機(jī)器自動(dòng)點(diǎn)焊，焊接完成后多余的漆包線自動(dòng)斷落，不存在短路的問(wèn)題，也將人為因素降到Zui低水平，庫(kù)存的半成品數(shù)量降可到非常低，產(chǎn)品質(zhì)量、交貨期限、交貨數(shù)量完全可以控制，產(chǎn)品生產(chǎn)的管理變得非常簡(jiǎn)便。該機(jī)器由逆變高精密漆包線點(diǎn)焊機(jī)和一維自動(dòng)化平臺(tái)構(gòu)成，自動(dòng)化由plc控制，伺服馬達(dá)提供快速準(zhǔn)確的位移，人機(jī)界面便于更改機(jī)種靈活編程，焊接平均速度為每點(diǎn)0.25秒。焊接電源可選擇15組能量輸出，可適應(yīng)單線、雙線、多線，線徑變化等不同能量需要，實(shí)現(xiàn)焊接質(zhì)量的一致性、穩(wěn)定性、可靠性。焊點(diǎn)為漆包線的銅材與端子的銅材直接熔接，具有更寬的溫度適應(yīng)性。該工藝非常成熟，己幫多家知名企業(yè)導(dǎo)入生產(chǎn)。

網(wǎng)絡(luò)變壓器模塊自動(dòng)點(diǎn)焊機(jī)適用于網(wǎng)絡(luò)濾波器(tnc)繞組漆包線與pin腳焊接,網(wǎng)絡(luò)濾波器繞組漆包線與pcb焊接,網(wǎng)絡(luò)接口pin腳與pcb焊接,貼片電感焊接

network transformers module high-speed automatic spot weldingmachine

high-speed network module automatic spot welding transformer
network transformer module market demand is very large, andincrease productivity of the main bottleneck is that thetransformer windings of the wire soldered to the input and outputpins. traditional process is typically labor-intensive operations,a large man-made uncertainties. solder joints, and easily lead toshort-circuit, many of the larger volume of business manufacturersof this part of the work is usually outsourced to another tocomplete the factory, so that there is more uncontrollable factors,such as management, delivery management, the number ofmanagement, product security, has also increased the cost of a lotof this can be avoided, such as transportation costs, materialscosts of the loss of semi-finished products, products with themanagement of the cost of fully mechanized, semi-finished inventorybacklog increase in the cost of funds.
if the automatic spot welding machine network transformer willsolve these problems, the transformer winding around the well afterthe direct use of simple line card good fixture wire, card linespeed is several times the speed of winding, automatic spot weldingmachine, welding redundant after the completion of the automaticwire cut off, short-circuit the problem does not exist, will alsominimize the level of man-made factors, the number of semi-finishedgoods inventory can be reduced to very low, product ,delivery period, the number of delivery can control, changemanagement products very simple. the machine by the inverter spotwelding machine high-precision wire and one-dimensional automationplatforms, automated by plc control, servo motor to provide fastand accurate displacement, human-machine interface to facilitateprogramming flexibility to change aircraft types, welding speed of0.25 seconds for each point .
the process is very mature and has helped a number of well-knownenterprises into production, the customer! free of charge to helpcustomers into the production process.

本產(chǎn)品的品牌是晶源精密焊接，型號(hào)是JYD-03SF，輸入電壓是220（V），Zui大焊接厚度是1（mm），產(chǎn)品用途是點(diǎn)焊，電流是直流，動(dòng)力形式是自動(dòng)，負(fù)載持續(xù)率是20（%），功率是9000（W），空載電壓是6（V），控制方式是自動(dòng)，冷卻方式是風(fēng)冷，頻段是高頻，頻率是4000，驅(qū)動(dòng)形式是自動(dòng)，外形尺寸是680*450*650，樣式是桌上型，用途是焊接，重量是45KG，作用原理是瞬間高溫，作用對(duì)象是金屬，焊接方式是壓力式，焊接原理是壓焊，額定輸入電流是3（A），額定輸入電源容量是9（KVA），調(diào)節(jié)級(jí)數(shù)是4，電擊臂伸出長(zhǎng)度是600（mm），額定負(fù)載持續(xù)率是，加工精度是精密，規(guī)格是680*450*650，工作形式是點(diǎn)焊